Merchandise Description
Precision Forging eleven.75KW Standard CZPT Equipment
Precision forging refers to the forming technology that fulfills the requirements of areas after forging and forming. The precision forging approach in which the forging temperature is earlier mentioned the recrystallization temperature is called sizzling precision forging. Sizzling precision forging components have low deformation resistance, good plasticity and are straightforward to form complicated workpieces. Even so, owing to strong oxidation, the area quality and dimensional accuracy of workpieces are reduced.
The precision descaling cleansing machine from CZPT Technology adopts the principle of oxide pores and skin elimination by higher-stress h2o, which can effectively enhance the oxide scale produced in the method of precision forging and boost the surface high quality of precision forgings. The surface complete of forgings can be drastically improved and the production value can be reduced, so as to boost the market competitiveness of merchandise.
The CZPT equipment from CZPT technologies, the primary body of the gear is composed of a strain program, a transmission program and a filtration technique. The 3 techniques jointly use the principle of large-stress water CZPT to full the cleaning method of the forging scale.
The large-force h2o CZPT technique is adopted, and the higher-strain drinking water generated by the high-strain drinking water pump enters the CZPT nozzle and is sprayed on the surface area of the forging (or intermediate billet). The oxide scale has gone through the approach of being minimize, swiftly cooled and contracted, peeled from the foundation content, and washed absent from the area of the forging, thus removing the oxide scale.
The CZPT machine is equipped with 2 drinking water tanks. The h2o tank has a created-in filter display and a internet basket to kind the filter method of the tools to avert oxide scale from entering the drinking water pump and influence the support lifestyle of the tools. At the same time, it is outfitted with a magnetic shovel to clear the oxide scale in the water tank.
The frequency conversion motor and the chain constitute the transmission method, which is responsible for transporting the forgings for the cleaning procedure. The transmission speed of the chain can be altered to ensure that the temperature of the forgings after cleaning is little, which is conducive to subsequent forging.
1,The total equipment adopts stainless steel plastic spraying, black
two,The exit and entrance undertake integral welding with higher parallelism
3,Entrance and back again created-in baffle, much less splash, simple servicing
4,The nozzle mounting seat is welded with stainless steel, which is straightforward to preserve
5,Extensive remedy of oxide skin, less reduce the temperature
6,Right after eliminating the oxide scale, the metallographic framework of the solution has no adjust
| Title | Design | Dimension(mm) | Gear power | Pump brand name | Circulation |
| Big Regular CZPT Equipment | DMR-one hundred twenty-20 | 1600*1600*1600 | eleven.75KW | Nanfang pump | 12m³/h |
| Appropriate for bar diameter(mm) | Width and top soon after blank producing(mm) | Variety of nozzles | Materials | Transmission motor | Chain specification |
| twenty-120 | 220*120 | 26 | 201 spray | Velocity handle motor | 16A |
1. What sort of forging items is CZPT machine suitable for?
The CZPT equipment is relevant to the forging creation line. It can thoroughly clean the oxide scale produced soon after heating by induction CZPT and effectively boost the surface quality of merchandise.
two. How to pick the model of CZPT machine? Can it be personalized?
You can choose the corresponding standard product via the diameter of the spherical bar and the dimension of the billet right after making. For details, please check out the parameter navigation bar of the webpage. If there is a need for customization, we can also give customized services according to the customer's uncooked material dimension and approach.
three. How to daily preserve CZPT tools?
We will advocate that buyers often clear the oxide scale in the water tank. You only want to use a magnetic shovel to eliminate most of the oxide scale. But also often exchange the water in the h2o tank to make certain a standard filtration cycle.
four. Does the basic principle of large-strain water CZPT alter the metallographic structure?
This strategy has been tested by a third-get together firm. The take a look at report demonstrates that there is no modify in the metallographic structure just before and following cleansing, which has no influence on the later method.
5. How effective is the CZPT equipment? Is there a reference video for CZPT tools?
Descaling Technology has served a lot more than a thousand forging factories in China, and acquired a huge quantity of market place suggestions results. With regards to the on-internet site use of the gear, make sure you simply click into formal YouTube account as under for more info.
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US $14,000-16,000 / SET | |
1 SET (Min. Order) |
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Hot Die Forging |
| Application: | Auto Parts |
| Material: | Iron |
| Surface Treatment: | Descaling |
###
| Customization: |
Available
|
|---|
###
| Name | Model | Dimension(mm) | Equipment power | Pump brand | Flow |
| Big Regular Descaling Machine | DMR-120-20 | 1600*1600*1600 | 11.75KW | Nanfang pump | 12m³/h |
| Suitable for bar diameter(mm) | Width and height after blank making(mm) | Number of nozzles | Material | Transmission motor | Chain specification |
| 20-120 | 220*120 | 26 | 201 spray | Speed control motor | 16A |
|
US $14,000-16,000 / SET | |
1 SET (Min. Order) |
###
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Hot Die Forging |
| Application: | Auto Parts |
| Material: | Iron |
| Surface Treatment: | Descaling |
###
| Customization: |
Available
|
|---|
###
| Name | Model | Dimension(mm) | Equipment power | Pump brand | Flow |
| Big Regular Descaling Machine | DMR-120-20 | 1600*1600*1600 | 11.75KW | Nanfang pump | 12m³/h |
| Suitable for bar diameter(mm) | Width and height after blank making(mm) | Number of nozzles | Material | Transmission motor | Chain specification |
| 20-120 | 220*120 | 26 | 201 spray | Speed control motor | 16A |
Drive shaft type
The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are three main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
tube yoke
Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16" and an overall width of 4½". U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat's drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It's a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
end yoke
If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join two heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or "slips" can be purchased separately. Whether you need a new one or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT's drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don't want to modify your existing drivetrain, we can even make a custom yoke for you.
editor by czh 2022-12-03